Theme 3

Hybrid Re-Manufacturing

Theme Lead

Professor Xichun Luo (University of Strathclyde)

Hybrid remanufacturing combines traditional manufacturing (using new materials) with  remanufacturing (restoring used products) in a single system, thereby aiming for increased sustainability, cost reduction, and maximal critical material reuse. Theme 3 combines manufacturing processes with in-process metrology for developing targeted remanufacturing interventions and identifying the physical processes best suited to  reconstitute materials to like-new conditions despite accidental damage, wear and tear, and material property changes, such as hardening or contamination.

Scientific Scope of Work

Researchers within Theme 3 are developing a new digital twin-driven flexible hybrid remanufacturing process chain with an integrated in-line metrology system. This will be assisted by a novel explainable artificial intelligence (XAI) material model to reconstitute end-of-life products to like-new conditions through remanufacturing methodology. The team will investigate various Non-Destructive Testing sensors for defect measurements, and non-contact laser probes for geometry and form measurement, to research the Explainable Artificial Intelligence (XAI) enabled material fingerprint approach and the hybrid remanufacturing process chain.

Research Questions

E

How do we perform in-process measurement and assessment of micro-defects caused by stress-concentration in a cost-effective manner?

E

How do we model material properties as a function of variation of microstructures (including surface and internal defects) in different manufacturing processes?

E

Can we develop a systematic approach to seamlessly integrate an in-process metrology system with remanufacturing processes to form a flexible remanufacturing process chain for different parts and achieve maximised sustainability?

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